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CUSTOM MADE CARDBOARD

CUSTOM MADE CARDBOARD

Custom Cardboard Cartons and Sheets

Custom made cardboard is a practical option when you need packaging that fits the product better than a standard stock size. It can help improve protection, reduce excess space in the pack, and give you the right finish for freight, storage or presentation.

Azapak supplies custom cardboard boxes, cartons and sheets in plain or printed formats, with up to 3 print colours on white or natural brown external board.

If you need help choosing the right option for your application, call 1300 255 725 or email sales@azapak.com.au

 

Custom Made to Suit Your Product and Packing Setup

Custom made cardboard carton is useful when a standard size is not the right fit for the product or the packing method. A made to size carton can help reduce movement in transit, improve pack strength and give you a neater fit around the product.

Sheets are useful for separation, wrapping, layering or extra support where a formed carton is not needed. They can also be a practical option when the board needs to be cut and used across different pack sizes.

Printing is useful when the outer board needs to carry branding, product details or handling instructions. It can also help with easier product identification across storage, packing and despatch.

Benefits of Custom Made Cardboard

1. Gives you a better fit for the product

Businesses use custom made cardboard when stock cartons or board sizes are not the right fit for the item being packed. A made to size carton can help reduce movement in transit, improve pack strength and give the product a neater fit for storage, shipping or display.

2. Lets you choose the right option for the job

Custom cardboard packaging can be made in different options depending on how it will be used. Cartons are useful for formed packing and shipping, sheets are better for separation, layering or wrap protection, and fanfold corrugated suits operations where pack sizes change often and the board needs to be cut as needed.

3. Matches board strength to the application

Custom corrugated cardboard can be made to suit the size, weight and handling demands of the product. This makes it easier to choose a board grade that suits the job properly, whether the priority is general warehouse packing, extra support in transit or heavier duty handling.

4. Combines protection with presentation

Custom made cardboard can also be used when the outer pack needs to do more than protect the product. Plain board keeps things simple, while printed board can be used for branding, product information or handling instructions, with white or natural brown external board selected to suit the finish required.

Our Custom Made Cardboard Range

Custom made cardboard can be produced in different carton styles depending on how the product needs to be packed, protected and presented. From standard shipping cartons through to wrap-around folders and die cut designs, each format suits a different packing requirement.

Custom Made Regular Slotted Carton (RSC)

Custom made regular slotted cartons are a practical choice for shipping, storage and everyday despatch. This standard carton style is widely used across warehouse operations because it is easy to pack, easy to seal and well suited to general freight applications.

Custom Made Half Slotted Carton (HSC)

Custom made half slotted cartons are useful for products that need quick filling, easy access and neat presentation. The open top design makes them a practical option for parts, shelf-ready packing and storage applications.

Custom Made Five Panel Folder (FPF)

Custom made five panel folders are designed for long, narrow and awkward items that do not suit a regular carton. The one-piece wrap-around style gives better coverage and a closer fit for items such as trims, rods, posters, display pieces and furniture parts.

Custom Made Die Cut Carton

Custom made die cut cartons are used when the product needs a more specific box style than a standard stock carton. They suit custom mailers, presentation packs and other shaped carton designs where fit, presentation and pack style matter more closely.

Custom Made Cardboard Products from Azapak

Azapak makes it easy to order custom made cardboard cartons to suit your product, packing method and presentation requirements. From regular slotted cartons through to half slotted, five panel folder and die cut designs, there are practical options for different packing jobs and product types.

Plain and printed options are available, with up to 3 print colours on white or natural brown external board. To get started, fill in the FREE Custom Made Cardboard Quote Request form, or call 1300 255 725 or email sales@azapak.com.au

Custom Made Cardboard FAQs

The best carton style depends on the product shape, how it will be packed, and how much access or presentation the carton needs.

  • RSC cartons are the standard choice for general shipping, storage and everyday despatch
  • HSC cartons are better when the top needs to stay open for easy filling, picking or shelf-ready use
  • FPF cartons are useful for long, narrow or awkward items that need wrap-around protection
  • Die cut cartons are better when the product needs a more specific box style, such as a self-locking pack, presentation carton or custom mailer
  • Fanfold corrugated is useful when pack sizes change often and the board needs to be cut and used as needed across different products.

If the product does not sit neatly in a standard carton, or the pack needs to do more than simple shipping, that is usually when a more specialised carton style becomes the better option. If you are unsure which format suits your application, call 1300 255 725 or email sales@azapak.com.au and our packaging specialists can help you out.

The quickest way to get an accurate quote is to fill in the FREE Custom Made Cardboard Carton Quote Request form on the page. The main details are the style or format you need, size, board preference, print requirements and quantity.

Useful details to include are:

  • Carton type, such as Regular Slotted Carton (RSC), Half Slotted Carton (HSC), Five Panel Folder (FPF) or Die Cut Carton
  • External board colour: Natural Brown or White
  • Internal dimensions in length x width x height (mm)
  • Approximate weight of contents in kg
  • Total quantity of cartons required. This can be approximate, as minimum order quantities depend on the carton type and other specifications.
  • Print requirement: No Print, 1 Colour, 2 Colour or 3 Colour
  • Logo or artwork upload, if available

If you are unsure about the right carton type, dimensions or print option, call 1300 255 725 or email sales@azapak.com.au and one of our packaging specialists can help work through the best option for your application.

Minimum order quantities vary depending on the carton type, size and specification.

As a general guide:

  • Regular Slotted Carton (RSC), Half Slotted Carton (HSC) and Five Panel Folder (FPF) may start from around 300 units
  • Die Cut Cartons may start from around 1000 units, with tooling costs also applying

These quantities are indicative only, as final minimums can vary depending on the carton style, dimensions, board grade and print requirements. If you would like help working through the most suitable option, call 1300 255 725 or email sales@azapak.com.au and one of our friendly customer service team members can assist.

Lead time for custom made cardboard is usually around 20 business days, although this can vary depending on the carton type, quantity and whether the cartons are plain or printed.

Die Cut Cartons may take longer because of the tooling involved, and additional tooling costs also apply. If timing is important for your application, fill in the FREE Custom Made Cardboard Carton Quote Request form on the page or contact one of our packaging specialists on 1300 255 725 or at sales@azapak.com.au

Yes. Azapak can assist with custom cardboard design and artwork through our in house graphic design service, charged at an hourly rate. This can be useful where branding, product information or handling instructions need to be prepared clearly for print.

If you already have artwork, you can upload your print-ready vector files with your quote request for review. Supported file types include AI / EPS / SVG / PDF.

To find out whether your file is print ready or needs adjustments, please contact one of our packaging specialists on 1300 255 725 or email sales@azapak.com.au

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