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CUSTOM CARDBOARD PACKAGING

Custom Boxes, Cartons and Sheets

Custom cardboard packaging is useful when standard stock sizes do not give you the right fit, finish or protection. Azapak supplies custom cardboard boxes, cartons and sheets made to suit different packing, shipping, storage and presentation needs.

Our wholesale solutions include custom sizing, different board grades and plain or printed finishes, with up to 3 print colours available on white or natural brown external board. From corrugated cardboard shipping boxes and mailing-style cartons to custom cardboard sheets, die-cut designs and five-panel folders, Azapak can help match the box size and carton style to your product.

If you need help choosing the right option for your application, call 1300 255 725 or email sales@azapak.com.au

Benefits of Custom Made Cardboard

A better fit for your product

Made-to-size custom cardboard cartons can help reduce excess space, limit movement in transit and create a neater fit around the product. This can be especially useful for items that are long, awkward, heavy, fragile or presentation-sensitive.

More practical packing options

Custom cardboard can be produced in different formats depending on the job. Cartons are useful for formed packing and shipping, sheets can be used for separation, wrapping, layering or extra support, and fanfold corrugated board can be cut as needed across different pack sizes.

Match board strength to your application

Custom corrugated cardboard can be made to suit the size, weight and handling demands of the product. This makes it easier to choose a board grade that suits the job, whether the priority is everyday warehouse packing, extra support in transit or heavier-duty handling.

Plain or printed presentation

Plain board keeps the pack simple and functional, while a printed board can be used for branded packaging, product details, handling instructions or easier identification across storage, packing and despatch. White or natural brown external board options are available, with up to 3 print colours depending on the carton type and specification.

Our Custom Made Cardboard Range

Custom made cardboard can be produced in different carton styles and board formats depending on how the product needs to be packed, protected and presented. From standard shipping cartons and open-top cartons through to wrap-around folders, die cut designs and fanfold corrugated cardboard, each format suits a different packing requirement.

Custom Made Regular Slotted Carton (RSC)

Custom made regular slotted cartons are a practical choice for shipping, storage and everyday despatch. This standard carton style is widely used across warehouse operations because it is easy to pack, easy to seal and well-suited to general freight applications.

Custom Made Half Slotted Carton (HSC)

Custom made half-slotted cartons are useful for products that need quick filling, easy access and neat presentation. The open top design makes them a practical option for parts, shelf-ready packing and storage applications.

Custom Made Five Panel Folder (FPF)

Custom made five-panel folders are designed for long, narrow and awkward items that do not suit a regular carton. The one-piece wrap-around style gives better coverage and a closer fit for items such as trims, rods, posters, display pieces and furniture parts.

Custom Made Die Cut Carton

Custom made die-cut cartons are used when the product needs a more specific box style than a standard stock carton. They suit custom mailers, presentation packs and other shaped carton designs where fit, presentation and pack style need to be more carefully matched to the product.

Custom Made Fanfold Corrugated Cardboard

Custom made fanfold corrugated cardboard is a practical option when pack sizes change often, or long products need wrap-style protection instead of a fixed carton. Supplied in a continuous scored and folded format, it can be cut and used as needed for made-to-size packing, long profiles and variable product sizes.

End-to-end Custom Packaging Solutions from Azapak

Need custom packaging that looks the part as well as fits the job? Azapak supplies custom cardboard packaging, including branded boxes, mailing boxes and custom-printed boxes made to your required style, board grade and exact dimensions. Plain and printed options are available, with up to 3 print colours on white or natural brown external board.

To get started, fill in the FREE Custom Made Cardboard Quote Request form, or call 1300 255 725 or email sales@azapak.com.au

CUSTOM CARDBOARD PACKAGING FAQs

The best carton style depends on the product shape, how it will be packed, and how much access or presentation the carton needs.

  • RSC cartons are the standard choice for general shipping, storage and everyday despatch
  • HSC cartons are better when the top needs to stay open for easy filling, picking or shelf-ready use
  • FPF cartons are useful for long, narrow or awkward items that need wrap-around protection
  • Die cut cartons are better when the product needs a more specific box style, such as a self-locking pack, presentation carton or custom mailer
  • Fanfold corrugated is useful when pack sizes change often and the board needs to be cut and used as needed across different products.

If the product does not sit neatly in a standard carton, or the pack needs to do more than simple shipping, that is usually when a more specialised carton style becomes the better option. If you are unsure which format suits your application, call 1300 255 725 or email sales@azapak.com.au and our packaging specialists can help you out.

The quickest way to get an accurate quote is to fill in the FREE Custom Made Cardboard Carton Quote Request form on the page. The main details are the style or format you need, size, board preference, print requirements and quantity.

Useful details to include are:

  • Carton type, such as Regular Slotted Carton (RSC), Half Slotted Carton (HSC), Five Panel Folder (FPF) or Die Cut Carton
  • External board colour: Natural Brown or White
  • Internal dimensions in length x width x height (mm)
  • Approximate weight of contents in kg
  • Total quantity of cartons required. This can be approximate, as minimum order quantities depend on the carton type and other specifications.
  • Print requirement: No Print, 1 Colour, 2 Colour or 3 Colour
  • Logo or artwork upload, if available

If you are unsure about the right carton type, dimensions or print option, call 1300 255 725 or email sales@azapak.com.au and one of our packaging specialists can help work through the best option for your application.

Customised packaging is worth considering when standard cartons create too much empty space, do not suit the product shape or slow down your packaging process.

Azapak supplies custom solutions for products that need a closer fit, clearer presentation, easier packing or a stronger carton style for storage and transport. This can include custom packaging boxes, wrap-around folders, fanfold corrugated board or die cut cartons made to suit how the product is packed, handled and shipped.

Yes. Custom cardboard boxes can be made for shipping, mailing, storage and general despatch, depending on the carton style, board grade and product requirements.

Regular slotted cartons are a practical option for everyday corrugated boxes and “packing boxes”, while die cut cartons can suit mailing boxes, custom mailers and presentation-style packaging where the finished pack needs a more specific shape or look.

For long, narrow or awkward products, options such as five-panel folders and fanfold corrugated cardboard may be more suitable than a standard carton.

Minimum order quantities vary depending on the carton type, size and specification.

As a general guide:

  • Regular Slotted Carton (RSC), Half Slotted Carton (HSC) and Five Panel Folder (FPF) may start from around 300 units
  • Die-cut cartons may start from around 1000 units, with tooling costs also applying

These quantities are indicative only, as final minimums can vary depending on the carton style, dimensions, board grade and print requirements. If you would like help working through the most suitable option, call 1300 255 725 or email sales@azapak.com.au and one of our friendly customer service team members can assist.

Lead time for custom made boxes is usually around 20 business days, although this can vary depending on the carton type, quantity and whether the cartons are plain or printed.

Die-cut cartons may take longer because of the tooling involved, and additional tooling costs also apply. If timing is important for your application, fill in the FREE Custom Made Cardboard Carton Quote Request form on the page or contact one of our packaging specialists on 1300 255 725 or at sales@azapak.com.au

Yes. Azapak can assist with custom cardboard design and artwork through our in-house graphic design service, charged at an hourly rate. This can be useful where branding, product information or handling instructions need to be prepared clearly for print.

If you already have artwork, you can upload your print-ready vector files with your quote request for review. Supported file types include AI / EPS / SVG / PDF.

To find out whether your file is ready for digital printing or needs adjustments, please contact one of our packaging specialists on 1300 255 725 or email sales@azapak.com.au

Yes. Alongside our high-quality custom boxes and cartons, Azapak supplies a wider range of packaging products that can support more sustainable packing choices, including paper:

Azapak is a one-stop shop for businesses that need custom cardboard packaging, protective materials, carton sealing products and other packing supplies from one supplier.

  • PHONE 1300 255 725
  • WEB azapak.com.au
  • EMAIL sales@azapak.com.au
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